No. | Process steps | Process description | Main equipment | Management method | |
---|---|---|---|---|---|
1 | 1.1 1.2 1.3 | Raw material Sub material (Refrigeration) Sub material(frozen) Sub material (farm produce) Warehousing | After reviewing the report, check sampling Check the temperature and cleanliness of the vehicle when warehousing Check the temperature log(tachometer) of the vehicle if the material is refrigerated 0~10°C/freezing-18°C taste and visual inspection check documentation on raw material quality | Scale, thermometer, pallet, forklift | Visual inspection |
1.4 | Water | Waterworks is used as water, Check the monthly water quality test results on the Office of cheong-ju city Waterworks website Storage of processing water inspection results [AP-PP-05-A] | Visual inspection | ||
1.5 | Subsidiary Warehousing | Check the Order quantity and not Warehousing details Inspection on whether the received subsidiary materials are suitable standard and the packaging is damaged. Check suitablly to visual inspection standard [AP-PP-07-D] (inner Packing material/outer packing material) write an Inspection document for sub material warehousing [AP-PP-07-E] Check the test report for each subsidiary material (one-time/6 month) | Pallet, forklift | Visual inspection | |
2 | 2.1 2.2 2.3 | Raw material Sub material (Refrigeration) Sub material(frozen) Sub material (farm produce) Storage | According to raw material storage method, store room temperature material in storage, refrigeration material in refrigerator, frozen material in freezer (oom temperature 0~35°C/refrigeration 0~10°C/frozen less than-18°C) Arrangement and first-in-first-out management Storage products away from floors and walls (10 cm) | Pallet, forklift | Visual inspection |
2.4 | Subsidiary Storage | Store in appropriate warehouse per item, arrangement and first-in-first-out management Storage products away from floors and walls (10 cm) | Pallet, forklift | Visual inspection | |
3 | Thaw | - Thawing in appropriate locations for each material feature (3~5 days at refrigerator) | Refrigerator | Visual inspection | |
4 | 4.1 4.2 4.3 4.4 | Raw material Sub material Sub material(frozen) Sub material water measuring | - Measuring to match mixing ratio at the measuring worktable after zero pointing, quantity measurement | Scale, Measuring vinyl, Measuring containe, Scooper | Visual inspection |
5 | Mixing and blending | - Putting into vacuum concentrator according to the order standard, blending | Vacuum concentrator | Visual inspection | |
6 | Heat sterilization | - After setting the temperature and time according to the product, heat sterilization | Vacuum concentrator Core thermometer, Timer | Visual inspection | |
7 | Filter | Check that the net is not damaged Filter by installing a net marked in the manufacturing order in a pipe (more than 14 mesh) | Vibrating separator, mesh net | Visual inspection | |
8 | Packing | - Pack according to the product’s capacity and packaging method Seal it | Scale Packing material (vinyl, containe) | Visual inspection | |
9 | Storage of goods | Load the appropriate amount into the pallet and store it in the warehouse Store according to the storage temperature of the product | Pallet, forklift | Visual inspection | |
10 | Shipment | Load the pallet and mark it separately Shipment | Pallet, forklift | Visual inspection |