Table 2. Work method by process steps

No. Process steps Process description Main equipment Management method
1

1.1

1.2

1.3

Raw material

Sub material

(Refrigeration)

Sub material(frozen)

Sub material

(farm produce)

Warehousing

After reviewing the report, check sampling

Check the temperature and cleanliness of the vehicle when warehousing

Check the temperature log(tachometer) of the vehicle if the material is refrigerated 0~10°C/freezing-18°C taste and visual inspection check documentation on raw material quality

Scale,

thermometer,

pallet,

forklift

Visual inspection
1.4 Water

Waterworks is used as water, Check the monthly water quality test results on the Office of cheong-ju city Waterworks website

Storage of processing water inspection results [AP-PP-05-A]

Visual inspection
1.5 Subsidiary Warehousing

Check the Order quantity and not Warehousing details

Inspection on whether the received subsidiary materials are suitable standard and the packaging is damaged.

Check suitablly to visual inspection standard [AP-PP-07-D] (inner Packing material/outer packing material) write an Inspection document for sub material warehousing [AP-PP-07-E]

Check the test report for each subsidiary material (one-time/6 month)

Pallet, forklift Visual inspection
2

2.1

2.2

2.3

Raw material

Sub material

(Refrigeration)

Sub material(frozen)

Sub material

(farm produce)

Storage

According to raw material storage method, store room temperature material in storage, refrigeration material in refrigerator, frozen material in freezer (oom temperature 0~35°C/refrigeration 0~10°C/frozen less than-18°C)

Arrangement and first-in-first-out management

Storage products away from floors and walls (10 cm)

Pallet, forklift Visual inspection
2.4 Subsidiary Storage

Store in appropriate warehouse per item, arrangement and first-in-first-out management

Storage products away from floors and walls (10 cm)

Pallet, forklift Visual inspection
3 Thaw - Thawing in appropriate locations for each material feature (3~5 days at refrigerator) Refrigerator Visual inspection
4

4.1

4.2

4.3

4.4

Raw material

Sub material

Sub material(frozen)

Sub material water measuring

- Measuring to match mixing ratio at the measuring worktable after zero pointing, quantity measurement Scale, Measuring vinyl, Measuring containe, Scooper Visual inspection
5 Mixing and blending - Putting into vacuum concentrator according to the order standard, blending Vacuum concentrator Visual inspection
6 Heat sterilization - After setting the temperature and time according to the product, heat sterilization Vacuum concentrator Core thermometer, Timer Visual inspection
7 Filter

Check that the net is not damaged

Filter by installing a net marked in the manufacturing order in a pipe (more than 14 mesh)

Vibrating separator, mesh net Visual inspection
8 Packing - Pack according to the product’s capacity and packaging method Seal it Scale Packing material (vinyl, containe) Visual inspection
9 Storage of goods

Load the appropriate amount into the pallet and store it in the warehouse

Store according to the storage temperature of the product

Pallet, forklift Visual inspection
10 Shipment

Load the pallet and mark it separately

Shipment

Pallet, forklift Visual inspection